Instrumentation Control Design & Drafting


»Overview of EPC Sector for various Industries .
»Internal Departmental Coordination Reference Documentation.
»Instruments Design Code & Standards – IEC,ISA,BS,IS,NEC Etc.
»Introduction to Oil & Gas Industry for Onshore & Offshore Petroleum .
»Role & Responsibilities of Instrumentation Engineer in various Domain.
»Use of International Standard for Design Basis, Std Practices/Procedure & specification.
»Understanding client requirement & specific Inputs for project.
»Knowing various phase of Project Execution.
»Instrumentation Design Documentation & Drawings
»Fundamental of Process Plant.
»Introduction of  Instrumentation system.
»Process flow diagram(PFD)
»Instruments used in process Plant.
»Instruments Symbols & Legends.
»Piping & Instrumentation diagram(P&ID)
»Review of Pipe material Specification (PMS)
»Review of Process Data Sheet(PDS)
»Indexing, I/O listing
»Hookup diagram.
»Loop diagram.
»Instrumentation Technical Specification & Data Sheet.
»Selection & Sizing of Field Instruments
»Control Valve & Accessories
»FNG BPCS & ESD System
»Hazardous Area Classification

Module : 1

INTRODUCTION TO PROCESS PLANT & SITE ENGINEERING
•    Organization EPC Structures & hierarchy.
•    Over view of an Engineering Organization.
•    Plant Engineering function.
•    Basics of Engineering, procurement & construction Field.
•    Overview of EPC Industry & Scope.
•    Design Methodology of EPC Industry.
•    PMC model.
•    International Codes & Standards –ISA,IEC,BS,IS,API,EN,ISO.
•    Environmental & design considerations.
•    Overview of Basic Engineering Packages.
•    Basic Design Requirement Based on Petro-chemical, Oil & Gas, Refineries, Pharmaceutical, Power Plant, Steel Plant, Cement Plant etc.
•    Role & Responsibility of Instrumentation Engineer in Various Industry.
•    Detail of various process condition by client side & their documents.
•    Instrumentation & control Job Prospects.

PROCESS FIELD INSTRUMENTS
•    Function of Instrumentation System.
•    Introduction of Sensors and Transducers.
•    Selection & Sizing of Temperature Instruments
•    Selection & Sizing of Pressure Instruments
•    Selection & Sizing of Level Instruments
•    Selection & Sizing of Flow Instruments
•    Calibration and Measurement of Industrial Instruments.
VALVE & ACCESSORIES AS PER ISA 75.11.01, ISA RP 75.23
•    Fundamental of Control valve.
•    Types of Control Valves.
•    Component of Control Valves.
•    Working Principal of Control Valves.
•    Theory of Operation of Control Valve.
•    Characteristics of Control Valves.
•    Cavitations, Flashing, Hashing, Erosion, Noise, Leakage, Pressure Drop, Chocking, High Temperature Response, Thermal & Mechanical Shocks etc.
•    Selection & Sizing of Control Valves.
•    Input & output Measurement Std.
•    Control valve accessories such as Actuator & positioned.
•    Fundamental of Safety valve &  Relief valve.
•    Fundamental of Solenoid valve.
FIELD INSTRUMENTS ACCESSORIES
•    Transmitters
•    Switches
•    Gauges

ANALYZERS & ACCESSORIES
•    Theory of operational Std.
•    Working Principal of Analyzers.
•    Input & output measurement Std.
•    Fundamental of Analyzers.
•    Installation, Erection and Maintenance Tips of all Instruments.
•    Inspection and Troubleshooting of all Instruments.

FNG , ESD & BPCS SYSTEM
•    Introduction of Fire & Gas (F&G) System
•    Theory of operational Principal of F&G System.
•    Type of Detector & Alarm System.
•    Input & output measurement Std.
•    ESD [Emergency Shutdown Logics]
•    I/O Type, Operation and Applications of ESD System
•    Fundamental of BPCS System.

INSTRUMENTS SAFETY AGAINST EXPLOSIONS
•    Explosion prevention techniques.
•    Risk assessments as per IEC 62305-2.
•    Explosion Triangle and Mode of Safety.
•    Explosion prevention techniques
•    Relevant Codes and Standards for Hazardous.
•    Hazardous Area of Classification.
•    Concept of Group, Zones and Classes.
•    The ATEX requirements
•    Type of Electrical Equipment Suitable for use in Potentially Explosive Atmospheres.
•    Types Of Protection For different Hazardous.
•    Hazardous source List Preparation.
•    Marking Of Equipment Nameplates.
•    Hazardous Area Drawings / Layouts.
•    Industrial Electrical Safety [Intrinsic Safety].
•    Industrial Protection for Instrumentation [Ingress Protection].

PROCESS INSTRUMENTATION & CONTROL ENGINEERING
•    Overview of Industries Control Methodologies.
•    Introduction and Type of Control System.
•    Introduction of Automation System.
•    Fundamental of Automation.
•    System Overview of PLC, SCADA, HMI
•    Vendor detail and complete Technical specification of all automotive products.
•    Interfacing and Communication Techniques using in Industry.
•    Process Control Modes [PI,PD,PID]
•    Overview of Field Devices[I/O], Sensors and transducer Interface, I/O Modules, Wiring …Concept,    …Installation and Commissioning Concerns, Testing and Troubleshooting.
•    Controller Architecture, Communication Module, Communication Bus, Communication Media, …Communication Ports .
•    Network Protocols, Network Topologies, Communication Protocols, And Baud Rate, Redundancy …etc.
•    Installation, Erection and Maintenance Tips of all Instrument.
•    Inspection and Troubleshooting of all Instruments.

 

INSTRUMENT CABLES AND WIRING SYSTEM
•    Introduction to Industrial Instrument cable.
•    Cable type & cable construction .
•    Control Cables Cable sizing for Low/High voltage system.
•    Cable selection & sizing.
•    Cable limitation & Protections.
•    Conduit System, Cable Tray, Ladder, Ducting Systems .
•    Cable Schedule.
•    Cable Drum schedule.
•    Cable routing Layout.
•    Cable Tagging &Installation details.
•    Switches & Sockets .
•    Isolators & Disconnect Switches .
•    Preparation of Material Take Off / BOM

INTRODUCTION OF INSTRUMENTATION REFRENCE DOCUMENTS
•    Piping and Instrumentation Design[P&ID]Review.
•    Process Data Sheet[PDS] Review.
•    Pipe Material Specification[PMS] Review.
•    Process Flow Diagrams[PFD] Review.
•    Overview of Instrumentation Location Plan.
•    Overview of Instrumentation Design Basis.
•    Introduction to API R P14F – Section12.2 – Electronic Instrumentation
•    ISA Standards Library for Automation and Control
•    Introduction of specification forms – ISA S20
•    Instrumentation Symbols and Identification-ISA 5.1

INSTRUMENTATION DETAIL DESIGN ENGINEERING & DOCUMENTION
•    Process Data Sheet
•    Instrumentation Specification/Data Sheet
•    Instrument Index sheet[IIS]
•    Input/ Output List.
•    Cable Scheduling.
•    JB Scheduling.
•    Calculation of Field Instrument
•    Logic diagrams
•    Cause & Effect Diagram

Module : 2

INSTRUMENTATION DRAWINGS & LAYOUTS
•    Simple and Complex loop drawing
•    Preparing Isometrics & Instrumentation Hookups
•    Instrument Cable Tray & Routing diagram
•    Instrument Nozzle Elevation Drawing
•    Control Valve Assembly
•    Mounting Layout Such as Support, Anchor and Sleeper Details
•   Field Wiring diagrams
•    Level Sketches
•    JB & MR Layouts
•    Cable Tray & Cable Routing
•    Piping & Instrumentation Diagram
•    Plot Plan ,Key Plan & Section Plan
•    Plant Location Layout
•    Control Room Layout
•    Instrument Air Routing Diagram

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