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Mechanical Training


Industrial Mechanical Training Course

Industrial Mechanical Engineer is responsible for the complete supervision of all mechanical tools & equipments installed in various Industries across the globe. It includes maintenance, operations, control & overall supervision to maintain & enhance the efficiency of Plant. There is a huge gap in between the academics & Industrial requirements, to bridge this gap we provide practical Industrial exposure & placement in core Industries.We are pleased to introduce this Job oriented Industrial Mechanical Engineer course comprising of Hydraulics & Pneumatics (PLC based), Gear, Bearing, Coupling, Pump & Compressor, Fan & Blowers, DG Set, Alignment, Designing Software’s used in industries for designing, controlling, operations & maintenance of various industrial machines, after completing this course successfully the trainees will easily understand the mechanical system process & fulfill the requirements of present Industrial scenario and can establish a successful career.
MECH 1: HYDRAULICS: (Duration 50 hours)

CATEGORY: -100% Job Oriented Industrial Mechanical Engineers Course

  • Fundamentals of hydraulics: Basics of water  and oil hydraulics
  • Hydraulic system accessories: Reservoirs, filters, coolers, Instrumentation and accumulators
  • Principle construction and working of components
  • Hydraulic pumps: Pump basics positive  & non-positive displacement pumps
  • Pressure control: relief, reducing, regulating valves
  • Flow control: FCV,  non-return valves
  • Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
  • Direction control valves: Direct operated, pilot operated
  • ISO symbol and hydraulic circuit reading
  • Performance evaluation and testing of Hydraulic pumps, Relief & DC valves
  • Principle of solenoid valves
  • Working principles of proportional valves and servo valves
  • Interpretation and discussions of electro-hydraulic circuits in plant machinery
  • Material handling system
  • Proportional variable pump control system
  • General troubleshooting and maintenance

MECH 2: Pneumatics: (Duration 50 hours)

  • Theories of compressed air
  • Operation & function of Pneumatic system  components
  • Design & drawing of air symbols
  • Simulation of movement phases & function phases
  • Drawing air circuits according to standards
  • Dryers, air receivers, Compressors
  • Pneumatic actuators, Air distribution systems
  • Directional valves, Flow valves
  • Fault-finding & trouble shooting of compressed air control circuits
  • Guidelines for industrial safety

MECH 3: PLC, Course:

Programmable Logic Controllers

  • Digital Electronics Basics
  • PLC Fundamentals, PLC Hardware & Architecture
  • Wiring Different field Devices to PLC
  • Creating applications with Programming Software
  • Programming Languages, Basic Instructions
  • Load /and /or/out / and Read / Write instructions
  • Compare / Add / Sub /And /Or – Blocks instructions
  • Move, File Handling, Timer, Counter block
  • Master control /set /reset function
  • Advance Instructions,
  • Upload / Download / Monitoring of programs
  • Forcing of I/Os, Fault finding / troubleshooting & documentation
  • Monitoring/Modifying Data table values
  • Communication with SCADA software
  • Hands on experience on real time applications

DUCT CONSTRUCTION AND SELECTION OF MATERIAL

  • Sheet metal standards as per SMACNA
  • Duct construction schedule-gauge,thickness,weight etc
  • Duct weight calculation
  • Selection criteria of gauges
  • Schedule according to pressure classification
  • Practical presentation of duct longitudinal connection
  • Construction schedule from SMANCA handbook
  • Drive slip,S-Sleeve,Standing S,Reinforced S etc
  • Slide on flange and companion angle
  • Duct support standards. Schedule of hanging and selection of threaded rod and Angle off,splitter etc
  • Door louvre and door undercut

SYSTEMS CORDINATION

  • Duct offsets & SMACNA formula
  • Splitter construction and formula
  • Assign levels to the ducts
  • Allow space for other E&M services

HEAT LOAD CALCULATION

  • Calculate airflow, cooling load, Heating load, humidification, Heat recovery, Economizer etc.
  • Area calculation
  • Wall and window properties
  • Solar emission
  • Dry bulb & Wet bulb temperature
  • U-Value calculation of wall,window,Roof etc
  • Fresh air requirement for various utilities
  • Equipment, Lighting watts
  • People density and heat discharge
  • Load calculation
  • Ventilation air
  • Selection of equipment
  • Humidifier calculation
  • De-humidification Calculation
  • Pre-heat coil
  • Heat recovery system
  • Economizer or ventilation reclaim system

PSHYCHOMETRY

  • Analysis of psychometric chart
  • Sensible and latent heat
  • Relative humidity
  • Properties of air
  • Temperature and unit conversions

TYPES OF CENTRAL AIR CONDITIONING SYSTEMS

– CAV SYSTEM
– VAV SYSTEM
– FCU SYSTEM
– DX-split unit system
– Package unit system
– Chilled Water Air Handling Units System
  1. Merits  of each system
1.Individual control – VAV,FCU
2.Effective running cost – VAV
3.No mixing of air – FCU

COURSE DURATION:- 190 hours

WHO CAN JOIN THIS COURSE: - B.Tech/Dip. Mechanical, Industrial Production, Mechatronics and This course is intended for the students from Mechanical engineering background.

ABOUT THE COURSE:- This course is designed and developed by industrial mechanical professionals having decades of experience. This course is a practical ‘Hands-On’ course on State-of-the-art Mechanical equipment’s and maintenance. Course also includes Personality Development, Resume Development & Mock Interview Sessions. This course helps fill the huge engineering skill gap across the manufacturing & maintenance sector.

SCOPE: – After successfully completing this course students can establish a career in mechanical maintenance among various manufacturing and automation industries like food & Beverages, Oil and Gas, Power Plants, Manufacturing Process, Chemicals, Power Generation, Water/Waste Water Treatment, Aerospace, Automotive, Fabricated Metals, Packaging Process, Metals and Mining’s etc.

WHY TO CHOOSE SOFCON: -

• Sofcon has its own Industrial Solutions Company with Industrial projects running across India.
• Our experienced trainers are best in the training industry having experience of both Projects and Automation Technology.
• Our Labs are fully equipped with PLC’s, Panels, Motor Drives, Sensors, Actuators, etc.
• Over 50,000 Engineer’s Trained and Placed.
• 100% Placement Assistance.                Apply Now

MECH 4 : HVAC DESIGN & DRAFTING

CATEGORY: -100% Job Oriented Industrial Mechanical Engineers Course
FUNDAMENTALS

  • Overview of the HVAC system
  • Recall the fundamentals of Physics & Psychometric
  • Various types of HVAC systems commonly using
  • Functioning & components of a refrigeration system

APPLICATIONS

  • Selection criteria of suitable HVAC system for a commercial building
  • Introduction & components of central air conditioning system
  • Study and analysis of airflow
  • Area calculation, Velocity, Aiflow etc

DUCT SYSTEM

  • Duct design using manual formula as per ASHRAE
  • Duct design using MEDAC software
  • Duct design using Mcquay software
  • Duct design using ductulator / duct sizer
  •  Equal friction , Constant Velocity & Static regain methods
  •  Conversion of hydraulic diameter to rectangular ducts
  •  Selection of air outlets (Grilles and diffusers)
  •  Louvres,Sand trap louvers,fire damper,Fire/smoke damper  etc
  •  Door louvre,door undercuts
  •  Volume Control damper, Splitter dampers
  •  Duct layout drafting standards as per SMACNA
  •  Air balancing
  •  Exhaust air calculation

MATERIALS

  • Material selection for duct work
  • Duct construction standards as per SMACNA
  • Gauges, thickness & weight of duct material
  • Calculation of duct quantity
  • Duct fabrication procedures

EQUIPMENTS

  • Air Handling Units (AHU)
  • Package Units
  • Split A/Cs
  • Window A/C
  • Overview of district cooling system

AIR BALANCING & RETURN AIR

  • Common return over ceiling
  • Bell Mouth Opening
  • Concept of return air wall opening
  • Fresh air intake (%)

SHOP DRAWING PREPARATION

  • Prepare architectural drawing
  • Use proper layer and colour management
  • Insert structural beam
  • Insert lights,speakers,smoke detectors and sprinklers
  • Locate diffusers as per ceiling type
  • Finalize the best route
  • Design the ducts and start duct layout in double line
  • Apply SMACNA standard for drawing to the equal reducer,one side reducer,take
  • Apply fire dampers, Volume dampers, Louvres, Splitter dampers etc
  • Total pump flow and selection methods of chilled water pumps
-Pump head calculation
-Selection of pumps from catalogue
-Shop drawing preparation of chilled water pumps

HEATING SYSTEM

->Electric heater – Design & selection
->Heating coil system – Concept and design

HUMIDIFIER

  • Electric steam humidifier
  • Steam humidifier by direct steam supply
  • Steam piping design
  • Condensate piping design

STANDARD DETAILS 

  • Duct hanger details
  • Duct construction details
  • Duct joining details
  • Insulation & installation details
  • Vertical duct support details
  • AHU installation details
  • Exhaust fan, Fresh air fan, FCU installation details
  • Grilles and diffusers, Plenum boxes installation details
  • Fire / Volume dampers details

BUILDER’S WORK

  • Structural coordination of duct system
  • Concrete pad for equipments
  • Slab openings for duct risers
  • Equipment weights

CONTROL DIAGRAMS

  • AHU, Chiller, FCU control line diagrams
  • Mode of operations
  • BMS & Automation Overview

BOQ & SPECIFICATION

  • Bill of Quantities
  • Costing and budget
  • Project specification

COURSE DURATION:- 190 hours

WHO CAN JOIN THIS COURSE: - B.Tech/Dip. Mechanical, Industrial Production, Mechatronics and This course is intended for the students from Mechanical engineering background.

ABOUT THE COURSE:- This course is designed and developed by industrial mechanical professionals having decades of experience. This course is a practical ‘Hands-On’ course on State-of-the-art Mechanical equipment’s and maintenance. Course also includes Personality Development, Resume Development & Mock Interview Sessions. This course helps fill the huge engineering skill gap across the manufacturing & maintenance sector.

SCOPE: – After successfully completing this course students can establish a career in mechanical maintenance among various manufacturing and automation industries like food & Beverages, Oil and Gas, Power Plants, Manufacturing Process, Chemicals, Power Generation, Water/Waste Water Treatment, Aerospace, Automotive, Fabricated Metals, Packaging Process, Metals and Mining’s etc.

WHY TO CHOOSE SOFCON: -

• Sofcon has its own Industrial Solutions Company with Industrial projects running across India.
• Our experienced trainers are best in the training industry having experience of both Projects and Automation Technology.
• Our Labs are fully equipped with PLC’s, Panels, Motor Drives, Sensors, Actuators, etc.
• Over 50,000 Engineer’s Trained and Placed.
• 100% Placement Assistance.

 

 

Apply Now

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