Industrial Mechanical Training


This certificate course looks at Automation systems engineering as a synergistic function between hardware and software. Participants learn the essential concepts of Automation systems development through a practical, hands-on approach utilizing relevant software with advanced lab.
Sofcon is a pioneer institute for providing IME Course  in Pneumatic & Hydraulic System, HVAC Design & Drafting , PLC Control System responsible for the complete supervision of all mechanical tools & equipments installed in various Industries across the globe. It includes maintenance, operations, control & overall supervision to maintain & enhance the efficiency of Plant. There is a huge gap in between the academics & Industrial requirements, to bridge this gap we provide practical Industrial exposure & placement in core Industries. we are pleased to introduce this Job oriented Industrial Mechanical Engineer course comprising of Hydraulics & Pneumatics (PLC based), Gear, Bearing, Coupling, Pump & Compressor, Fan & Blowers, DG Set, Alignment, Designing Software’s used in industries for designing, controlling, operations & maintenance of various industrial machines, after completing this course successfully the trainees will easily understand the mechanical system process & fulfill the requirements of present Industrial scenario and can establish a successful career.
It also includes Soft skill training (Personality Development, Resume Develop, & Mock Interview Sessions). This Industrial course helps fill the huge engineering skill gap across the manufacturing sector.

This course content are customized as per International Standard which is globally acknowledged. We are conduct this course in Regular Training, weak end training, Short term training, Long term training(Internship),Summer/winter training & Customized training for  Incampus/colleges or  Inplant/Corporates.

Sofcon help in moderating vitality by executing different vitality effective projects for streamlined execution of the systems and to support the operation and upkeep of the establishment.

Module 1: Hydraulics System

»Fundamentals of hydraulics: Basics of water  and oil hydraulics
» Hydraulic system accessories: Reservoirs, filters, coolers, Instrumentation and     accumulators
» Principle construction and working of components
» Hydraulic pumps: Pump basics positive  & non-positive displacement pumps
» Pressure control: relief, reducing, regulating valves
» Flow control: FCV,  non-return valves
» Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
» Direction control valves: Direct operated, pilot operated
» ISO symbol and hydraulic circuit reading
» Performance evaluation and testing of Hydraulic pumps, Relief & DC valves
» Principle of solenoid valves
» Working principles of proportional valves and servo valves
» Interpretation and discussions of electro-hydraulic circuits in plant machinery
» Material handling system
» Proportional variable pump control system
» General troubleshooting and maintenance

Module2: Pneumatics System

» Theories of compressed air
» Operation & function of Pneumatic system components
» Design & drawing of air symbols
» Simulation of movement phases & function phases
» Drawing air circuits according to standards
» Dryers, air receivers, Compressors
» Pneumatic actuators, Air distribution systems
» Directional valves, Flow valves
» Fault-finding & trouble shooting of compressed air control circuits
» Guidelines for industrial safety

Module3: PLC Control

» Digital Electronics Basics
» PLC Fundamentals, PLC Hardware & Architecture
» Wiring Different field Devices to PLC
» Creating applications with Programming Software
» Programming Languages, Basic Instructions
» Load /and /or/out / and Read / Write instructions
» Compare / Add / Sub /And /Or – Blocks instructions
» Move, File Handling, Timer, Counter block
» Master control /set /reset function
» Advance Instructions,
» Upload / Download / Monitoring of programs
» Forcing of I/Os, Fault finding / troubleshooting & documentation
» Monitoring/Modifying Data table values
» Communication with SCADA software
» Hands on experience on real time applications

Module3: HVAC Design & Drafting

Fundamentals of HVAC System

» Overview of the HVAC system
» Recall the fundamentals of Physics & Psychometric
» Various types of HVAC systems commonly using
» Functioning & components of a refrigeration system

Selection Criteria of HVAC System

» Selection criteria of suitable HVAC system for a commercial building
» Introduction & components of central air conditioning system
» Study and analysis of airflow
» Area calculation, Velocity, Aiflow etc

Duct System

» Duct design using manual formula as per ASHRAE
» Duct design using MEDAC software
» Duct design using Mcquay software
» Duct design using ductulator / duct sizer
» Equal friction , Constant Velocity & Static regain methods
» Conversion of hydraulic diameter to rectangular ducts
» Selection of air outlets (Grilles and diffusers)
» Louvres,Sand trap louvers,fire damper,Fire/smoke damper  etc.
» Door louvre,door undercuts
» Volume Control damper, Splitter dampers
» Duct layout drafting standards as per SMACNA
» Air balancing
» Exhaust air calculation

Materials

» Material selection for duct work
» Duct construction standards as per SMACNA
» Gauges, thickness & weight of duct material
» Calculation of duct quantity
» Duct fabrication procedures

Equipments

» Air Handling Units (AHU)
» Package Units
» Split A/Cs
» Window A/C
» Overview of district cooling system

Air Balancing & Return Air

» Common return over ceiling
» Bell Mouth Opening
» Concept of return air wall opening
» Fresh air intake (%)

Shop Drawing Preparation

» Prepare architectural drawing
» Use proper layer and colour management
» Insert structural beam
» Insert lights, speakers, smoke detectors and sprinklers
» Locate diffusers as per ceiling type
» Finalize the best route
» Design the ducts and start duct layout in double line
» Apply SMACNA standard for drawing to the equal reducer,one side reducer,take
» Apply fire dampers, Volume dampers, Louvres, Splitter dampers etc
» Total pump flow and selection methods of chilled water pumps
-Pump head calculation
-Selection of pumps from catalogue
-Shop drawing preparation of chilled water pumps

Heating System

» Electric heater – Design & selection
» Heating coil system – Concept and design

Humidifier

» Electric steam humidifier
» Steam humidifier by direct steam supply
» Steam piping design
» Condensate piping design

Standard Details

» Duct hanger details
» Duct construction details
» Duct joining details
» Insulation & installation details
» Vertical duct support details
» AHU installation details
» Exhaust fan, Fresh air fan, FCU installation details
» Grilles and diffusers, Plenum boxes installation details
» Fire / Volume dampers details

Builder’s Work

» Structural coordination of duct system
» Concrete pad for equipments
» Slab openings for duct risers
» Equipment weights

Control Diagrams

» AHU, Chiller, FCU control line diagrams
» Mode of operations
» BMS & Automation Overview

BOQ & Specification

» Bill of Quantities
» Costing and budget
» Project specification

Module4: Types of Central Air Conditioning System

» CAV SYSTEM
» VAV SYSTEM
» FCU SYSTEM
» DX-split unit system
» Package unit system
» Chilled Water Air Handling Units System

Module5: Duct Construction & Selection of Material

» Sheet metal standards as per SMACNA
» Duct construction schedule-gauge, thickness, weight etc
» Duct weight calculation
» Selection criteria of gauges
» Schedule according to pressure classification
» Practical presentation of duct longitudinal connection
» Construction schedule from SMANCA handbook
» Drive slip,S-Sleeve, Standing S, Reinforced S etc
» Slide on flange and companion angle
» Duct support standards. Schedule of hanging and selection of threaded rod and Angle off,splitter etc
» Door louvre and door undercut

Module6: Systems Coordination

» Duct offsets & SMACNA formula
» Splitter construction and formula
» Assign levels to the ducts
» Allow space for other E&M services

Module7: Heat load Calculation

» Calculate airflow, cooling load, Heating load, humidification, Heat recovery, Economizer etc.
» Area calculation
» Wall and window properties
» Solar emission
» Dry bulb & Wet bulb temperature
» U-Value calculation of wall,window,Roof etc
» Fresh air requirement for various utilities
» Equipment, Lighting watts
» People density and heat discharge
» Load calculation
» Ventilation air
» Selection of equipment
» Humidifier calculation
» De-humidification Calculation
» Pre-heat coil
» Heat recovery system
» Economizer or ventilation reclaim system

Module8: Pshychometry

» Analysis of psychometric chart
» Sensible and latent heat
» Relative humidity
» Properties of air
» Temperature and unit conversions

Module9: Merits of each system

» Individual control – VAV,FCU
» Effective running cost – VAV
» No mixing of air – FCU

Scope: – After successfully completing this course students can establish a career in mechanical maintenance among various manufacturing and automation industries like food & Beverages,Oil and Gas, Power Plants, Manufacturing Process, Chemicals, Power Generation, Water/Waste Water Treatment, Aerospace, Automotive, Fabricated Metals, Packaging Process, Metals and Mining’s etc.

Why to Choose Sofcon:
» Sofcon has its own Industrial Solutions Company with Industrial projects running across India.
» Our experienced trainers are best in the training industry having experience of both Projects and IME Technology.
» Trained 1000+ International Candidates.
» 100% Placement Assistance
» Placed 20,000+ Engineers.
» 250+ Inplant Training/ Corporate batches.
» 400+ Incampus Training/ College batches of different Engineering Colleges.
» Placement Tie up with leading Industries across the India.
» Trained by Industry Renowned Professionals.
» Training Program as per International Code & Standards.
» We have fully equipped lab facility with latest technology.
» Softskill, Behavioral Session for Interview Preparation .
» Live Projects & Onsite Exposure.

Category: -100% Job Oriented Training for Industrial Mechanical Engineer
Course Eligibility :- DIPLOMA/BE/B.TECH/M.TECH(ME/Mechatronics)
Course Duration:– 3Month(190 Hrs)

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